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Lean Six Sigma Green Belt Certification Training - Simplilearn

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Course Details

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This course is designed to ensure that you clear Lean Six Sigma Green Belt Certification exam in your first attempt. The training will give you an overview of Six Sigma and organizational goals and show you how to apply the DMAIC (Define, Measure, Analyze, Improve, Control) methodology, measure current performance to identify projects, identify root causes of issues, and generate and implement solutions with real life applications on various industry case studies.

The course is aligned with the certification exams of the leading Six Sigma Green Belt certification institutions ASQ and IASSC.

Lean Six Sigma professionals are in high demand, as they are adept at driving business solutions with problem solving and a basic understanding of business. The Lean Six Sigma Green Belt is vital for organizations that encourage employees to take on quality projects and ensure efficiency in all business and industry processes.

This Lean Six Sigma Green Belt certification is most suited for:

• Quality System Managers

• Quality Engineers

• Quality Supervisors

• Quality Analysts, and Managers

• Quality Auditors

• Individuals who want to learn and practice Lean Six Sigma Principles


At the end of the Six Sigma Green Belt training, you will be able to:

• Become a key stakeholder in leading and implementing Lean Six Sigma projects in your organization

• Describe how to identify an improvement project in the Define phase

• Explain how to measure process and product in the Measure phase

• Perform data analysis and hypothesis testing in the Analyze phase

• Identify possible improvement actions for the performance of variations in the Improve phase

• Define efficient operating levels for inputs and outputs in the Control phase

• Use DFSS Tools such as Quality Function Deployment (QFD), Failure Mode and Effects Analysis (FMEA), and Risk Priority Number (RPN)


Modules

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• Course introduction

Lesson 1 Six Sigma and Organizational Goals

• Welcome Screen

• Value of Sigma

• Meaning of Six Sigma and Quality

• DMAIC Process

• Key Terms

• Sigma Conversion Table

• Knowledge Check

• Goals and Six Sigma Projects

• Structure of a Six Sigma Team

• Organizational Drivers and Metrics

• Four-box Model vs. Strategy Maps

• Quiz

• Key Takeaways


Lesson 2 Lean Principles in the Organization

• Welcome Screen

• Lean Concepts Benefits and Relation with Six Sigma

• Principles of Lean and 3 Ms of Lean

• Knowledge Check 1

• Lean Wastes

• Knowledge Check 2

• Lean Tools & Techniques

• Knowledge Check 3

• Theory of Constraints

• Value Stream Mapping

• Quiz

• Key Takeaways


Lesson 3 Design for Six Sigma (DFSS) Methodologies

• Welcome Screen

• Roadmap for DFSS

• Knowledge Check

• Goals and Six Sigma Projects

• QFD

• FMEA

• Quiz

• Key Takeaways


Lesson 4 Summary to Six Sigma and the Organization

• Summary to Six Sigma and the Organization


Lesson 1 Introduction to Define Phase

• Introduction to Define Phase


Lesson 2 Introduction to Define Phase

• Welcome Screen

• Project Selection

• Steps in Project Selection

• Benchmarking, Types of Benchmarking and Best Practices

• Knowledge Check 1

• Process Elements

• Sipoc Process

• Knowledge Check 2

• Owners and Stakeholders

• Quiz

• Key Takeaways


Lesson 3 Voice of the Customer (VOC)

• Welcome Screen

• Customer Identification

• VOC and Data Collection

• Proactive Data Sources—Questionnaire Focus Group and Interviews

• VOC Proactive Data Collection Methods

• Knowledge Check

• VOC Table

• Critical to Quality Factor

• Quality Function Deployment

• Quiz

• Key Takeaways


Lesson 4 Project Management Basics

• Welcome Screen

• The Project Charter

• The Problem Statement and Project Objectives

• Project Scope and Interpretation

• Project Metrics and its Types

• Knowledge Check

• Project Planning and Documentation

• Project Plan Work Breakdown Structure and Schedule

• Project Plan Risks, Analysis and Management

• Project Plan Benefits and Project Closure

• Quiz

• Key Takeaways


Lesson 5 Management and Planning Tools(Apply)

• Welcome Screen

• Affinity Diagram and Interrelationship Diagram

• Tree Diagram and Matrix Diagram

• Prioritization Matrices, Activity Network Diagrams and PDPC

• Quiz

• Key Takeaways


Lesson 6 Business Results for Projects

• Welcome Screen

• Process Performance

• Defect Per Unit

• Throughput Yield and Rolled Throughput Yield

• Defects Per Million Opportunities and Sigma Level

• Cost of Quality and Process Capability

• Quiz

• Key Takeaways


Lesson 7 Team Dynamics and Performance

• Welcome Screen

• Team Stages and Dynamics

• Types of Challenges

• Knowledge Check 1

• Team Roles and Responsibilities

• Knowledge Check 2

• Team Communication

• Knowledge Check 3

• Team Tools

• Quiz

• Key Takeaways


Lesson 8 Summary of Define Phase

• Summary of Define Phase


Lesson 9 Project 1

• Project 01 - Define Phase Forklift Process


Lesson 1 Introduction to Measure Phase

• Introduction to Measure Phase


Lesson 2 Process Analysis and Documentation (Create)

• Welcome Screen

• Process Maps

• Knowledge Check

• Flowcharts

• Process Documentation

• Quiz

• Key Takeaways


Lesson 3 Probability and Statistics

• Welcome Screen

• Roles of Probability and Statistics

• Addition Rules and Multiplication Rules

• Permutation and Combinations

• Quiz

• Key Takeaways


Lesson 4 Collecting and Summarizing Data

• Welcome Screen

• Collecting Data

• Data its Types and Selection

• Measurement Scales, Collection Methods and Sampling

• Data Collection Plan and Data Coding

• Knowledge Check 1

• Summarizing Data

• Measures of Central Tendency and Dispersion

• Microsoft Excel for Descriptive Statistics

• Frequency Distribution

• Stem and Leaf Plots and Box and Whisker Plots

• Knowledge Check 2

• Scatter Diagrams

• Knowledge Check 3

• Other Visualization Tools and Normal Probability Plots

• Quiz

• Key Takeaways


Lesson 5 Statistical Distributions(Understand)

• Welcome Screen

• Classes of Distribution and Key Terms

• Types of Statistical Distribution

• Binomial and Poisson Distribution

• Normal Distribution

• Chi Square T and F Distribution

• Knowledge Check

• Central Limit Theorem

• Quiz

• Key Takeaways


Lesson 6 Measurement System Analysis(MSA)(Evaluate)

• Welcome Screen

• Measurement System Analysis and Properties

• Knowledge Check 1

• Measurement System Characteristics

• Knowledge Check 2

• Measurement System Concepts

• GR & R Study

• Attribute Gage R & R

• Quiz

• Key Takeaways


Lesson 7 Process and Performance Capability

• Welcome Screen

• Process Stability and Normality

• Process Capability Analysis and Studies

• Process Capability Index and Example

• Process Performance Indices

• Process Mean Shift and Variation

• Attribute Data and Capability

• Quiz

• Key Takeaways


Lesson 8 Summary of Measure Phase

• Summary of Measure Phase


Lesson 9 Project 1

• Project 01 - Measure Phase Forklift Process(contd.)


Lesson 1 Introduction to Analyze Phase

• Introduction to Analyze Phase


Lesson 2 Hypothesis Testing

• Welcome Screen

• Hypothesis Testing Basics

• Type 1 and Type 2 Errors

• Sample Size

• P - value and Test Statistics

• Knowledge Check 1

• Tests for Means, Variances, and Proportions

• Sample Test

• Sample Test

• Test

• Anova and Chi Square Distribution

• Knowledge Check 2

• Hypothesis Testing with Non-normal Data

• Knowledge Check 3

• Quiz

• Key Takeaways


Lesson 3 Exploratory Data Analysis

• Welcome Screen

• Multi Variable Analysis

• Correlation

• Regression Analysis

• Residual Analysis and Linear Regression

• Multiple Regression

• Quiz

• Key Takeaways


Lesson 4 Summary of Analyze Phase

• Summary of Analyze Phase


Lesson 5 Project 1

• Project 01 - Analyze Phase Forklift Process(contd.)


Lesson1 Introduction to Improve Phase

• Introduction to Improve Phase


Lesson 2 Design of Experiments(DOE)

• Welcome Screen

• DOE Regression and Basic Terms

• DOE Error and Example

• Quiz

• Key Takeaways


Lesson 3 Root Cause Analysis(Analyze)

• Welcome Screen

• Root Cause Analysis

• Quiz

• Key Takeaways


Lesson 4 Lean Tools

• Welcome Screen

• Lean Tool and Techniques

• Knowledge Check

• Cycle Time Reduction, Kaizen, and Kaizen Blitz

• Quiz

• Key Takeaways


Lesson 5 Selecting a Solution

• Welcome Screen

• Pugh Analysis and Solution Prioritization Matrix

• SCAMPER Tool

• Brainstorming, Cost Benefit Analysis, Solution Screening and Piloting

• Quiz

• Key Takeaways


Lesson 6 Summary Improve Phase

• Summary Improve Phase


Lesson 7 Project 1

• Project 01 - Improve Phase Forklift Process(contd.)


Lesson 1 Introduction to Control Phase

• Introduction to Control Phase


Lesson 2 Statistical Process Control(SPC)

• Welcome Screen

• SPC Basics

• Control Charts and Analysis

• Knowledge Check 1

• Choosing an Appropriate Control Chart

• X¯ Chart Principles

• I-MR Chart

• Control Charts for Attribute Data

• NP Chart and P Chart

• C Chart and U Chart

• Knowledge Check 2

• CuSum and EWMA Charts

• Quiz

• Key Takeaways


Lesson 3 Control Plan (Apply)

• Welcome Screen

• Control Plan and Response Plan

• Cost Benefit Analysis & KPIV and KPOV

• Control Level and Transactional Control Plan

• Knowledge Check

• Quiz

• Key Takeaways


Lesson 4 Lean Tools for Process Control

• Welcome Screen

• Total Productive Maintenance

• Knowledge Check 1

• Visual Factory

• Knowledge Check 2

• 5S

• Quiz

• Key Takeaways


Lesson 5 Summary of Control Phase

• Summary of Control Phase


Lesson 6 Project 1

• Project 01 - Control Phase Forklift Process(contd.)


• Exam Tips

• ASQ Exam

• IASSC Exam


Lesson 1 Introduction

• Welcome

• Introduction

• Agenda

• WHAT IS LEAN

• Overview of Lean

• Principles of Lean

• Types of Waste

• Lean Journey

• Roots of Lean

• Lean at Ford

• Toyota Production System (TPS)

• Just In Time (JIT)

• Lean Successes and Benefits

• Efficiency Business Model Fit

• Cash Flow Improvement

• Increased Capacity for Revenue

• Its Challenges

• Process Changes Cause a Rethinking of Process Flow

• Disruptions Downtime Design Failures

• Low Volume High Mix

• High Variability Customization Demand

• Summary

• Quiz

• Thank you


Lesson 2 Types of Waste

• Welcome

• Types of Waste Introduction

• Agenda

• THE MAIN ONES

• Transportation

• Inventory

• Motion

• Waiting

• Over Production

• Over Processing

• Defect

• Other Types of Waste

• Underutilized Skills

• Wrong Use of Automation

• Wrong Use of Metrics

• Summary

• Quiz

• Thank you


Lesson 3 Tools

• Welcome

• Lean Management Tools

• Agenda

• 5S Plus 1

• Seiri

• Seiton

• Seiso

• Seiketsu

• Shitsuke

• Safety

• 5S Plus 1 summary

• Value Stream Mapping

• Kaizen

• Kaizen Blitz

• Takt

• Jidoka

• Kanban

• Poka Yoke

• SMED

• Summary

• Quiz

• Thank you


Lesson 4 Lean in Manufacturing

• Welcome

• Lean in Manufacturing

• Background

• Boeings Lean Journey

• History and Background

• Lean Principles Embraced

• Lean Implementation

• Waste Elimination Focus Areas

• Summary

• Quiz

• Thank you


Lesson 5 Lean in Service

• Welcome

• Lean in Service

• Agenda

• Background

• Lean in Healthcare

• Types of Waste

• Case Study Virginia Mason

• Summary

• Quiz

• Thank you


Lesson 6 Lean in Office

• Welcome

• Lean Management Lean in Office

• Agenda

• Background

• Lean in Office

• 5S in Office

• Types of Waste in Office

• Types of Waste in Office(cont.)

• Summary

• Quiz

• Thank you


Lesson 7 Lean Metrics

• Welcome

• Lean Management Lean Metrics

• Agenda

• Overview

• OEE

• FPY & RTY

• Days in Inventory

• Schedule Adherence Attainment

• Lean Accounting

• Lean Accounting(Cont.)

• Summary

• Quiz

• Thank you


Lesson 8 Other Methodologies That Complement Lean

• Welcome

• Lean Management Other Methodologies That Complement Lean

• Agenda

• Theory of Constraints

• Theory of Constraints(Cont.)

• Quick Response Manufacturing

• Factory Physics

• Six Sigma

• Six Sigma Implementation Roles

• Summary

• Quiz

• Thank you


Lesson 9 Lean Maturity Matrix

• Welcome

• Lean Maturity Matrix

• Agenda

• Overview

• Assessment Process

• Assessment Criteria

• Lean Maturity Levels

• Lean Maturity Matrix

• Summary

• Quiz

• Thank you


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